• DESCRIPTION
  • USE
  • ADVANTAGES
  • SURFACE PREPARATION
  • MIXING
  • APPLICATION
  • TECHNICAL PROPERTIES

EPOGROUT HS is a three-component, solvent-free, high solid-content, easy-to-mix, freeflowing epoxy grout that contains pure aggregates to provide high compressive strength.
EPOGROUT HS is formulated for high dynamic loads under different application conditions. EPOGROUT HS is designed for grouting of gap widths up to 100mm and height up to 300 mm.

EPOGROUT HS is used when high load and high compressive strength are required such as fixing bolts, piles head waterproofing, machine base plates, cranes basement and for filling holes, gaps and cavities of concrete.
Typical applications include the following:

  • Cracks of concrete surface.
  • Bedding Anchors.
  • Pile head treatment and capsulation.
  • Industrial facilities.
  • Electrical substations and plant rooms.
  • Heavy duty workshops, garages and rail ways.
  • Heavy cranes.
  • Bottling plants and breweries.
  • Easy to mix and apply
  • High compressive strength.
  • High tensile and flexural strengths.
  • Low exothermic curing.
  • Waterproofing properties.
  • Non-permeable.
  • Non-shrinkage curing.
  • Low VOC.

Use foam rubber strips or mastic sealant between joints and beneath the formwork to insure a leak-proof structure. Concrete surfaces should be clean, dry and free from dust,oil, grease or any loose materials. All surfaces must be completely dry. Defective concrete surfaces or those containing excessive laitance should be grinded down to a sound base.
When placement of the steel base plate is expected to be delayed, it is recommended to coat the underside and edges with PRIME EPS to protect against rust formation and confirm the bonding with EPOGROUT HS.

Pour the contents of the hardener container into the base container and mix thoroughly at low speed. The base and hardener mixture should then be transferred into a plastic pail; immediately start the addition of the filler part while mixing. Mix for at least 3 minutes until a homogenous pourable grout is obtained. Mix the components in the
quantities supplied making sure the hardener container is clean. Do not add solvent thinners at any time.

After mixing is completed, all mixed material must be used within the allowable pot life. Once the mixed material has lost some of its flow ability, it must be immediately discarded.
To avoid air entraining, pour the material from one direction. Maintain the hydrostatic head during pouring in order to insure a continuous grout front.
CURING
Good curing is essential for resin based materials to ensure specified performance.Install using EPOGROUT HS systems can be opened to foot traffic after approximately 24 hours at 25 °C. Complete cure is achieved after 72 hours at 25 °C.
COVERAGE
It depends on the dimensions.
CLEANING
Tools and equipments should be cleaned immediately by using THINNERCOAT
10 organic solvent.
PACKAGE
14 Lit pack (including base, hardener and filler).
STORAGE
Product should be stored at 25°C in dry conditions and kept away from the source of flame.
FLAMMABILITY
EPOGROUT HS is nonflammable material.
THINERCOAT 10 is flammable. Do not expose to naked flames during application.
SHELF LIFE
12 months in a tightly closed container.

Test Result
Mixed Density 1.95 + 0.05
Volume Solids 100 %
Application Temperature 12 0C to 45 0C.
Pot Life 2 hour at 200C
1 hour at 350C
Initial flow ability @ 35oC 120 mm by cone
Water permeability DIN 1048 Nil
Bonding strength ASTM D541 > 3.0 N/mm2 (concrete failure)
Minim. Service Temp.
Maxim. Service Temp.
10oC
80oC/td>
Ultimate Compressive Strength (ASTM C109) > 90 N/mm2
Tensile Strength ASTM D 638 15 N/mm2
Flexural Strength ASTM D 638 25 N/mm2

HEALTH AND SAFETY
The application of material should be in good ventilation and avoid inhalation of the vapors. Use goggles and vinyl gloves. In case of eye contact, rinse immediately with plenty of clean water, do not use solvent and seek medical attention immediately. The product complies with environmental and occupational health & safety standards ISO
14001 and OHSAS 18001.